Modular Workstation Crane Solutions for Efficient Material Handling

KRC KBK Light Crane System

KRC KBK light crane systems provide flexible overhead lifting solutions for repetitive material handling, workstation logistics, assembly lines, and production cells. The system includes aluminum alloy track systems, flexible steel KBK track systems, and rigid track systems, supporting different requirements for lightweight handling, modular expansion, larger span layouts, and higher load capacity.

About KRC Factory

Founded in 1998 in Luoyang, Karui Lifting Equipment Co., Ltd. (KRC) is a leader in European-style and intelligent cranes, collaborating with ABUS, Germany’s top crane manufacturer. With over 20 patented technologies and A-class qualifications, KRC contributes to the *Crane Design Manual* and Chinese Crane Standards. Our facility produced a record-breaking 360-ton, 34.5m-span double girder crane, serving industries like manufacturing, automotive, and warehousing with tailored solutions.

KRC KBK Light Crane System

KBK Light Crane System

A KBK light crane system is a modular overhead handling system composed of tracks, suspension units, trolleys, bridges, hoists, end stops, power supply components, and safety devices.

Compared with traditional overhead cranes, KBK systems offer lower self-weight, easier installation, smoother movement, flexible layout options, and better adaptability for production line changes.

Modular Design

Flexible & Expandable

Smooth Movement

Low Rolling Resistance

Easy Expansion

Adapt to Production Changes

Reliable & Durable

Long Service Life

KBK_LIGHT_CRANE SYSTEM

Aluminum Rail Crane System

Lightweight Aluminum Rail Crane System

The KRC aluminum alloy track system is designed for lightweight, ergonomic, and high-frequency workstation handling. Its enclosed aluminum profile provides low rolling resistance, quiet movement, and excellent corrosion resistance.

This system is ideal for assembly lines, electronics manufacturing, packaging stations, laboratories, clean workshops, and intelligent lifting applications.

Aluminum Rail Crane System
ParameterSpecification
Max. Lifting CapacityUp to 2,000 kg
Max. SpanUp to 10 m
Rail MaterialHigh-strength aluminum alloy
Running ResistanceLow friction, smooth movement
ApplicationsLight to medium-duty workstation handling

Key Advantages

  • Lightweight aluminum enclosed rail
  • Low rolling resistance and smooth trolley movement
  • Corrosion-resistant structure
  • Reduced operator fatigue
  • Suitable for high-frequency handling
  • Compatible with electric chain hoists, intelligent hoists, and vacuum lifters

Rigid Track Systems​

Rigid Track Crane System for Larger Span and Higher Capacity

The rigid track system is designed for applications requiring larger spans, higher load capacity, and stronger structural stability. Compared with flexible KBK systems, rigid track systems use reinforced main beams and rigid support structures to achieve better performance in heavy-duty workstation lifting.

This system is suitable for manufacturing workshops, automotive production lines, machining areas, logistics transfer zones, and workstations where roof suspension is limited or where larger coverage is required.

Key Advantages

  • Suitable for larger span layouts
  • Higher structural rigidity
  • Reduced system deflection
  • Stable operation under frequent lifting conditions
  • Supports single-girder and double-girder configurations
  • Suitable for free-standing workstation crane systems
ParameterSpecification
Single Girder CapacityUp to 2,000 kg
Double Girder CapacityUp to 3,000 kg
Maximum Main Beam LengthUp to 12 m
Structure TypeRigid steel main beam
Crane ConfigurationSingle girder / double girder
ApplicationsAutomotive, logistics, heavy assembly, manufacturing

Flexible Steel KBK Track System

Modular Flexible KBK Rail System

The flexible steel KBK track system is suitable for frequent industrial material handling and modular workstation layouts. It can be installed on standard reinforced concrete floors and expanded as production cells change.

The system uses Q355B or optional Q355D steel, providing higher strength and better toughness than common Q235B steel.

ParameterSpecification
Max. Lifting CapacityUp to 2,000 kg
Max. SpanUp to 10 m
Rail MaterialQ355B / Q355D steel
Installation TypeCeiling-mounted or free-standing
ApplicationsManufacturing, assembly, logistics, machining

Key Advantages

  • Q355B / Q355D high-strength steel rail
  • Integrated roll-formed rail structure
  • Smooth rail joint connection
  • Reinforced trolley structure
  • Secondary safety protection
  • Easy modular expansion

Actual Cases

production process

Professional R&D team

All engineers are professionally trained by ABUS (Germany) and utilize advanced 3D CAD and finite element analysis (FEA) tools to simulate stress distribution and motion for every crane system.

CNC Plasma Cutting System

CNC Plasma Cutting System

Automated cutting of all custom-shaped components guarantees high dimensional accuracy and consistency across all lifting equipment.

40m CNC Flame Cutting Machine

All web plates are precisely cut in a single pass using CNC technology, ensuring accurate camber curves. No manual gas cutting is allowed—only CNC or specialized tooling is used for irregular shapes.

2500mm 400T WEH CNC Bending Machine

Used for detailed forming of small crane components, ensuring precise shaping and a premium final appearance.

CNC Horizontal Boring & Milling Machine

CNC Horizontal Boring & Milling Machine

With 8-meter travel and full microcomputer control, end beam machining is completed in one setup to ensure strict straightness of wheel alignment and other critical tolerances.

VMC Series Vertical Machining Centers

VMC Series Vertical Machining Centers

CNC-programmed processes guarantee high-precision parts manufacturing, ensuring excellent assembly accuracy and overall product quality.

60m Fully Automatic Shot Blasting Line

60m Fully Automatic Shot Blasting Line

Every crane girder undergoes shot blasting after welding. This process removes oxidation, enhances paint adhesion, and eliminates residual stress to extend structural lifespan.

ZS Spray Paint Booth

ZS Spray Paint Booth

All components of our electric wire rope hoists are coated using high-performance polyurethane paint, ensuring a durable and attractive finish.

Hoist & Trolley Test Benches

100% of electric hoists and trolleys are individually powered and tested to ensure complete functionality and compliance before leaving the factory.

Full-System Test Platform

Full-System Test Platform

Every non-standard or newly developed crane undergoes comprehensive performance testing on our dedicated full-system test rig prior to delivery.

Contact Us for a Quote

Upgrade your lifting operations with KRC’s German-engineered solutions. Contact us today!

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