Video
Detailed Images
Feature
The New Energy Customized Intelligent Winch is a next-generation lifting solution engineered for automated battery swapping stations serving electric trucks. With a 4.5-ton lifting capacity and advanced programmable control system, this winch ensures precise, stable, and safe battery handling in high-frequency operations.
Built for new energy, automotive, and logistics industries, the system enhances operational efficiency, reduces downtime, and ensures maximum safety during automated EV battery replacement. Its compact yet durable design, combined with dual safety systems, makes it the ideal choice for modern battery swapping infrastructure.
High Capacity: Lifts up to 4,500 kg, suitable for heavy EV batteries.
Programmable Control: Internal encoder enables customized automation and precise positioning.
Safety First: Dual protection with absolute encoder + mechanical limiter.
Overload Monitoring: Hook force sensors prevent battery damage during lifting.
Stable Lifting System: Four-rope, bidirectional structure ensures anti-swing performance.
Reliable Motor: Electromagnetic brake motor guarantees safe load holding.
Durability: Designed for high-duty cycles in continuous battery swapping environments.
Compact Structure: Optimized weight and size for integration in automated stations.
Product Description
The intelligent electric winch is primarily designed for:
Automated Battery Swapping Stations: Precision lifting and alignment of heavy EV batteries for fast and safe exchange.
Electric Truck Fleets: Supporting high-frequency operations in logistics and transportation hubs.
Industrial EV Operations: Ensuring safe handling of large-capacity batteries in heavy-duty environments.
By reducing manual intervention, the winch improves safety, enhances operational speed, and ensures zero-damage handling of expensive EV batteries.
| Specification | Details |
|---|---|
| Hoisting Capacity | 4,500 kg |
| Motor Power | 1 kW |
| Rope Payout Speed | 11.5 m/s |
| Rated Output Torque | 2,580 Nm |
| Transmission Ratio | 37.08:1 |
| Gear Reducer Output Speed | 82 rpm |
| Wire Rope | Ø8 mm, capacity 7 m |
| Winch Weight | 1,100 kg |
| Safety System | Dual protection: Absolute encoder + mechanical limiter |
| Force Sensors | Installed on each hook |
| Braking System | Electromagnetic brake motor |
| Rope Configuration | Four-rope, bidirectional |
Please contact us for more detailed parameters
Technical Parameters
English 
Русский 
Português 
Deutsch 
Français